{
  "target_application": "Humanoid Robots",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 600 kN; Tie Bar Distance (H x V): 320 x 320 mm; Screw Diameters: 22 / 25 / 30 mm; Max Shot Weight (PS): 46 / 58 / 84 g; Max Injection Speed: 160 mm/s; Platen Size: 480 x 480 mm; Min/Max Mold Height: 150 / 350 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances of ±0.05mm on small features. Can consistently hold general part tolerances within ISO 286 Grade IT9-IT10, with higher precision possible on critical-to-function dimensions depending on material and part geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing hygroscopic PC/ABS for humanoid robot components demands absolute process control, which is where our strategy diverges. While others might rely on secondary machining to achieve tight concentricity, introducing distortion risks, we leverage the Zhafir Zeres III 60T's all-electric precision. Its servo drives provide unparalleled thermal stability and injection speed control, crucial for managing the material's shear-sensitive viscosity and preventing defects. This allows us to achieve shot-to-shot repeatability under 0.1%, molding thin-walled motor housings to net-shape with sub-0.01mm runout directly. At MechanoFab, we eliminate the secondary setup entirely, bypassing tolerance stack-up and delivering IP65-compliant parts with superior dimensional integrity straight from the tool.",
    "target_volume": "Optimized for 200-2,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}