{
  "target_application": "Humanoid Robots",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 900 kN (90 Tons); Screw Diameter Options: 25/30/35 mm; Theoretical Shot Volume (PS): 68/106/144 cm³; Max Injection Pressure: 2500/2037/1500 bar; Tie Bar Spacing (H x V): 380 x 380 mm; Platen Size (H x V): 570 x 570 mm; Mold Height (Min-Max): 150 - 420 mm; Max Opening Stroke: 350 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of producing parts meeting ±0.02mm to ±0.05mm on critical dimensions, enabling final part quality in the IT8-IT10 range. Shot-to-shot weight consistency is typically within ±0.1% under stable process control."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing a highly hygroscopic and shear-sensitive Thermoplastic Polyurethane like 1195A for robotic components demands absolute process stability, which is where many shops falter. At MechanoFab, we leverage the servo-electric precision of the Zhafir Venus III 90T to master this challenge. Its exact, repeatable control over injection speed and pressure is non-negotiable for managing the material's viscosity without hydrolysis, eliminating splay defects. This allows us to mold net-shape parts with integrated sealing features for IP65-rated joints and maintain wall thickness consistency critical for motor housings. By achieving final tolerances directly from the mold, we completely bypass secondary CNC operations, thus preventing the concentricity errors and distortion risks that are common with multi-stage processing, ensuring sub-0.01mm runout specifications are met consistently.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}