{
  "target_application": "High-Speed Network Switches",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 260 Ton (2600 kN), Tie Bar Spacing (H x V): 580 x 580 mm, Max Shot Volume (PS): 523 cm³ (with 55mm B-screw), Min/Max Mold Height: 250 / 600 mm, Opening Stroke: 550 mm, Ejector Stroke: 150 mm, Max Injection Pressure: 177 MPa.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance typically ranges from ±0.05 mm to ±0.1 mm, often meeting dimensional requirements for IT Grade 10-12. Final precision is heavily dependent on mold quality, material stability, and process parameter control, not just the machine itself."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding PC/ABS presents a dual challenge: its hygroscopic nature demands strict pre-drying, and its shear-sensitive viscosity requires absolute process control. Our approach leverages the Yizumi UN-V5 260T's highly responsive servo-hydraulic system to master this. This system provides exceptional shot-to-shot consistency and precise injection pressure control, preventing thermal degradation and surface defects. For network switch components where dimensional stability is paramount to prevent module jamming, the machine's rigid five-point toggle clamping is critical. It minimizes platen deflection, allowing us at MechanoFab to produce complex geometries like dense EMI vents net-shape and burr-free in a single operation. This eliminates the need for secondary deburring, avoiding the tolerance stack-up and cost inherent in multi-stage manufacturing.",
    "target_volume": "Optimized for 1,000 - 30,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}