{
  "target_application": "Ground User Terminals (Phased Array)",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 6000 kN (600 Ton); Tie Bar Spacing (H x V): 920 x 920 mm; Platen Size (H x V): 1320 x 1320 mm; Max Shot Weight (PS): ~1075 g (with 3300 injection unit); Mold Thickness (Min-Max): 350 - 920 mm; Max Daylight: 1820 mm; Ejector Stroke: 220 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical part tolerance: ±0.1 mm on features up to 100mm. Can achieve DIN 16742-TG6 under a stable process window with high-quality tooling. Not intended for micro-molding tolerances."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this highly hygroscopic polycarbonate for radomes presents a significant challenge due to its tendency for hydrolytic degradation, which requires absolute process control. The exceptional process stability of our Haitian Mars III 600T is our core advantage. It enables us to maintain extremely consistent melt temperatures and injection pressure profiles, shot after shot. This precision directly mitigates the risk of molecular weight reduction, preserving the material's full impact strength. For the thick-walled radome geometries common in ground terminals, this stable control allows us to optimize packing pressure and cooling cycles, effectively eliminating the sink marks that plague our competitors. At MechanoFab, we leverage this to produce net-shape, IP67-compliant components that meet UL746C standards directly from the mold.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}