{
  "target_application": "Ground User Terminals (Phased Array)",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 50000 kN (5000 Ton); Tie Bar Distance (H x V): 2800 mm x 2400 mm; Shot Size (PS): approx. 42,500 g; Screw Diameter: 220 mm; Max Mold Opening Stroke: 3000 mm; Min/Max Mold Thickness: 1200 mm / 2500 mm; Platen Size (H x V): 3800 mm x 3400 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical Part Tolerance: ±0.15mm to ±0.30mm over 100mm, highly dependent on part geometry, material selection, and mold quality. Capable of achieving DIN 16742 TG6-TG7 with a precision mold and stable process control."
  },
  "commercial_parameters": {
    "factory_advantage": "The hygroscopic nature of Polycarbonate 2405 demands aggressive pre-drying and high, sustained injection pressures to prevent degradation and ensure complete mold filling. For large, thick-walled ground terminal radomes, this presents a major challenge in preventing sink marks. This is where the LK Forza 5000T's architecture becomes our critical advantage. Its two-platen design delivers exceptional rigidity, preventing mold deflection even under the immense pressures required for this material. This stability allows us to apply uniform packing pressure across the entire part surface, effectively eliminating sinks in thick sections. At MechanoFab, we leverage this capability to produce net-shape radomes that meet stringent IP67 and UL746C requirements directly from the tool, bypassing the inconsistencies and costs associated with secondary finishing operations common elsewhere.",
    "target_volume": "Optimized for 500-10,000+ units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}