{
  "target_application": "Exoskeletons",
  "physical_properties": {
    "density": "1.37",
    "tensile_strength": "200.0",
    "max_service_temperature": "140.0",
    "hardness": "R120",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 6000 kN; Tie Bar Spacing (H x V): 920 x 920 mm; Max Mold Height: 950 mm; Min Mold Height: 380 mm; Platen Size (H x V): 1320 x 1320 mm; Opening Stroke: 900 mm; Max Shot Weight (PS): ~2548g (with 90mm screw); Max Injection Pressure: ~1950 bar.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance is highly material and geometry dependent. Generally capable of producing parts within ISO 2768-m (medium). For critical dimensions on stable materials (e.g., PC, ABS), ±0.05mm to ±0.1mm is achievable with a high-quality mold and stable process control. Corresponds to IT Grade 11-13 for most features."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling the abrasive nature of 33% glass-filled PA66 for exoskeleton components demands precise process control. We meticulously pre-dry the material to below 0.1% moisture to ensure polymer integrity and prevent splay. The key advantage stems from the LK Potenza 600T's robust direct-clamping mechanism. It delivers exceptionally consistent clamping force across the platen, which is critical for preventing flash with this material's low-viscosity melt, a common failure point. By achieving net-shape, topologically complex geometries in a single shot, the MechanoFab process completely bypasses the costly, multi-stage CNC machining and associated tool wear typical for titanium counterparts. This single-setup approach guarantees superior part-to-part consistency and adherence to tight tolerances required for medical or military-grade exoskeleton assemblies, directly from the mold.",
    "target_volume": "Optimized for 3,000-75,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}