{
  "target_application": "Exoskeletons",
  "physical_properties": {
    "density": "1.37",
    "tensile_strength": "200.0",
    "max_service_temperature": "140.0",
    "hardness": "R120",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1000 kN (100 metric tons); Tie Bar Distance (H x V): 470 x 470 mm; Max Shot Weight (PS): Up to 154 g (dependent on injection unit size, e.g., 290); Injection Speed: Up to 500 mm/s; Min/Max Mold Height: 250 mm / 500 mm; Platen Size (H x V): 650 x 650 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of holding dimensional tolerances of ±0.02mm to ±0.05mm on critical features under a stable process with a high-quality mold. General part tolerance often conforms to ISO 20457 CT5-CT7."
  },
  "commercial_parameters": {
    "factory_advantage": "Handling glass-reinforced PA66 presents a dual challenge: its abrasive nature and a narrow processing window. Our approach leverages the Arburg Allrounder 470 A's all-electric precision. The machine's superior repeatability and thermal stability are our solution to managing the material's hygroscopic properties and low melt viscosity. This allows us to achieve consistent, flash-free parts cycle after cycle, directly countering the molding equivalent of burr formation. By producing complex exoskeleton geometries as net-shape components in a single shot, MechanoFab eliminates the need for secondary machining operations entirely. This strategy sidesteps the very issues of tool deflection, tolerance stack-up, and excessive cycle times that plague traditional metal-based manufacturing in this sector, ensuring compliance with standards like ISO 13485.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}