{
  "target_application": "eVTOL Vehicles",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 5300 kN; Tie Bar Spacing (H x V): 820 x 820 mm; Shot Weight (PS): ~1590 g (with 80mm C-screw); Max Mold Height: 820 mm; Min Mold Height: 320 mm; Platen Size (H x V): 1200 x 1200 mm; Ejector Stroke: 200 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "General Tolerance: ±0.1 mm. Capable of achieving IT8-IT10 grade with a high-precision mold, stable material, and a tightly controlled process."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing hygroscopic PC/ABS for eVTOL components like motor cooling jackets is a game of precision. Its shear-sensitive viscosity demands absolute control, which is where our approach differs. We leverage the exceptional repeatability of the Haitian Mars III 530T's servo-hydraulic system. This isn't just about energy savings; it's about the consistent injection pressure and speed control that prevents thermal degradation and surface defects. By dialing in the process on this robust platform, MechanoFab achieves net-shape parts directly from the mold. This eliminates any need for secondary machining to correct for warpage or dimensional flaws—a common workaround that introduces tolerance stack-up and compromises fatigue life. It's how we deliver components that meet AS9100D and FAA certification requirements with single-process integrity.",
    "target_volume": "Optimized for 500-20,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}