{
  "target_application": "Data Center Power Modules",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 5000 kN (~500 metric tons). Tie Bar Distance (H x V): 900 x 800 mm. Max Opening Stroke: 1170 mm. Max Mold Height: 900 mm. Typical Injection Unit: SP2550 with 70mm screw diameter, max shot volume of 1150 cm³ (polystyrene). Control System: Engel CC300.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Part-dependent, but the machine platform enables high precision. Capable of achieving part tolerances of ISO 2768-m (general) or IT8-IT10. Critical dimensions can often be held to ±0.05mm with a robust mold and process control."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding hygroscopic PC/ABS requires impeccable process control to prevent melt hydrolysis, a common source of defects. For high-voltage data center components, internal voids are a critical failure risk leading to arcing. The Engel duo 500T's core strength—its unmatched process stability—is our solution. The 'ecodrive' servo-hydraulic system delivers exceptional shot-to-shot repeatability of injection speed and pressure. This precision control manages the material's shear-sensitive viscosity, ensuring a complete, void-free fill every cycle. At MechanoFab, we use this to produce net-shape housings that meet UL 60950-1 integrity out of the mold. This eliminates any need for secondary machining, sidestepping the risks of tool deflection, burrs, and the tolerance stack-up that plagues multi-operation workflows.",
    "target_volume": "Optimized for 500-20,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}