{
  "target_application": "Data Center Power Modules",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 15000 kN (~1500 metric tons). Platen Size (H x V): 2100 x 1800 mm. Distance Between Tie Bars (H x V): 1530 x 1200 mm. Max Shot Weight (PS): Approx. 8500g (dependent on injection unit configuration). Max Injection Pressure: Up to 2200 bar. Dry Cycle Time: Approx. 4.5 seconds.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving IT8-IT10 tolerances on well-designed parts. Part-to-part weight repeatability is exceptional, often within ±0.08% under stable process conditions. Final precision is heavily dependent on mold quality, material consistency, and ambient factory conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively processing hygroscopic PC/ABS for high-voltage applications demands absolute control to prevent melt hydrolysis and surface defects. Our strategy leverages the exceptional shot-to-shot consistency of the Engel duo 1500T press. Its servohydraulic system provides the precise, stable injection pressure and speed control required to manage the material's shear-sensitive viscosity without thermal degradation. This allows MechanoFab to produce dimensionally perfect, internally void-free housings net-shape, directly from the mold. This single-step perfection is critical for the subsequent epoxy potting process in power modules, ensuring the complete elimination of air gaps to prevent catastrophic arcing and meet stringent UL 62368-1 safety standards. We bypass the risks of inconsistent quality that plague less stable machines.",
    "target_volume": "Optimized for 1,000 - 50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}