{
  "target_application": "Data Center Power Modules",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1000 kN (100T); Tie Bar Spacing (H x V): 420 x 420 mm; Shot Size (Theory, PS): 97-151 cm³ (dependent on A/B/C screw choice); Max Injection Pressure: 164-250 MPa; Opening Stroke: 370 mm; Min/Max Mold Height: 120-420 mm; Ejector Stroke: 100 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance: ±0.05 mm to ±0.15 mm. The final precision is heavily dependent on mold quality, material stability, and process control, but the machine's repeatability supports production within the IT10-IT12 tolerance range."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing the highly hygroscopic PC/ABS C2950 blend is non-trivial; its shear-sensitive viscosity and high melt strength demand absolute process control. This is where we deploy the Yizumi UN-V5 100T. Its third-generation servo-hydraulic system provides the fast response and shot-to-shot repeatability needed to precisely manage injection pressures and speeds, preventing thermal degradation. This stability is critical for eliminating internal voids, a key failure point in high-voltage components for data center modules. At MechanoFab, our single-step, net-shape molding process bypasses the entire category of problems like burr formation or tolerance stack-up that arise from secondary machining operations. We deliver a dimensionally stable, UL 60950-1 compliant part directly from the tool, every time.",
    "target_volume": "Optimized for 1,000-100,000+ units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}