{
  "target_application": "Data Center Power Modules",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1000 kN (100 metric tons); Tie Bar Distance (H x V): 470 x 470 mm; Max Shot Weight (PS): Up to 154 g (dependent on injection unit size, e.g., 290); Injection Speed: Up to 500 mm/s; Min/Max Mold Height: 250 mm / 500 mm; Platen Size (H x V): 650 x 650 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of holding dimensional tolerances of ±0.02mm to ±0.05mm on critical features under a stable process with a high-quality mold. General part tolerance often conforms to ISO 20457 CT5-CT7."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing hygroscopic PC/ABS for high-voltage applications demands absolute process control to prevent voids, a critical failure point leading to electrical arcing. This is where the all-electric Arburg Allrounder 470 A provides our distinct advantage. Its superior repeatability in injection speed and pressure management allows us to precisely navigate the material's narrow processing window, mitigating shear-induced degradation and melt hydrolysis. The result is a net-shape component with exceptional dimensional stability and zero internal porosity, straight from the mold. At MechanoFab, we leverage this capability to produce parts that consistently meet stringent UL 60950-1 requirements, eliminating the high scrap rates and process drift that plague hydraulic-based operations when handling such sensitive, high-heat materials.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}