{
  "target_application": "Collaborative Robots",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 220 tons (2200 kN). Tie Bar Spacing (H x V): 610 x 610 mm. Platen Size (H x V): 870 x 870 mm. Max Shot Volume: Approx. 97 to 254 cm³ (dependent on screw diameters from 28 to 45 mm). Max Injection Speed: 330 mm/s (standard). Max Injection Pressure: ~274 MPa. Min/Max Mold Height: 250 - 600 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance: ±0.02mm to ±0.05mm, highly dependent on part geometry, material, and mold quality. Machine positioning repeatability for injection and clamping axes is extremely high, typically ≤ ±0.01mm. This enables a process capability (Cpk) greater than 1.66 on critical dimensions under controlled conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing general-purpose polycarbonate is notoriously difficult due to its hygroscopic nature; insufficient pre-drying causes hydrolytic degradation and a catastrophic loss of impact strength. For collaborative robot components, this is an unacceptable risk. Our entire strategy is built around the Fanuc Roboshot α-SiB 220T's extreme process stability. Following a strict, documented drying protocol, the machine's all-electric, closed-loop servo control maintains exceptionally consistent melt temperature and injection pressure. This shot-to-shot repeatability, a key advantage over hydraulic presses, allows MechanoFab to mold dimensionally stable, net-shape parts that hold tight tolerances directly from the tool. We eliminate the process variations that plague competitors, delivering parts with reliable mechanical properties essential for robotic systems.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}