{
  "target_application": "Collaborative Robots",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 3280 kN (328 Tons). Tie Bar Spacing (H x V): 680 x 680 mm. Max Mold Height: 680 mm. Min Mold Height: 250 mm. Max Daylight: 1360 mm. Ejector Stroke: 160 mm. Typical Screw Diameter: 60mm. Theoretical Shot Volume (PS): ~735 cm³. Max Injection Pressure: ~169 MPa. Controller: Beckhoff X-Mold.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Part dimensional tolerance typically falls within ISO 2768-m. For well-designed parts and high-quality molds, achieving ±0.1mm is standard. With stringent process control and material stabilization, critical dimensions can be held to ±0.05mm."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this demanding polycarbonate grade for collaborative robot applications hinges on precise moisture control and immense, stable injection pressure. The material's hygroscopic nature means any lapse in pre-drying leads to catastrophic hydrolytic degradation. At MechanoFab, our process begins with a validated drying protocol. The crucial next step relies on our Chen Hsong JM Mark 6 328T. Its powerful servo-hydraulic system delivers the sustained high pressure required to overcome the material's viscosity, ensuring complete mold fill and preventing voids. The machine's robust toggle clamping mechanism guarantees consistent part-to-part repeatability under high-cycle production. This allows us to produce structurally sound, net-shape components with superior impact strength, directly meeting the stringent reliability demands of the cobot industry without secondary operations.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}