{
  "target_application": "Collaborative Robots",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1000 kN; Tie Bar Spacing (H x V): 360 x 360 mm; Mold Height (Min-Max): 120 - 380 mm; Max Opening Stroke: 320 mm; Ejector Stroke: 100 mm; Theoretical Shot Volume (PS): 99 - 163 cm³ (depending on A/B/C screw choice); Max Injection Pressure: 153 - 250 MPa.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Consistently produces parts to IT Grade IT10-IT12. Achievable dimensional tolerance is typically ±0.05mm to ±0.15mm, highly dependent on part geometry, mold quality, and material selection (e.g., stable engineering plastics like PC vs. commodity plastics like PP)."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this specific grade of polycarbonate presents a dual challenge: its extreme hygroscopic nature and high melt viscosity. Failure to manage moisture results in catastrophic hydrolytic degradation. Our process begins with an aggressive, verified pre-drying cycle. We then leverage the servo-hydraulic power of the Chen Hsong JM Mark 6 100T, which provides the high injection pressures required for complete and rapid mold filling. The machine's exceptionally rigid platen and robust toggle mechanism ensure consistent clamp tonnage over long production runs. This stability is the key to producing flash-free, net-shape components for collaborative robots with minimal dimensional drift. At MechanoFab, this single-step process guarantees part integrity and compliance with standards like ISO 10218-1, directly from the tool.",
    "target_volume": "Optimized for 1,000 - 50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}