{
  "target_application": "Collaborative Robots",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 4880 kN; Tie Bar Spacing (H x V): 810 x 810 mm; Max Opening Stroke: 780 mm; Mold Thickness (Min-Max): 320 - 820 mm; Ejector Stroke: 200 mm; Screw Diameter Options: 70/80/90 mm; Theoretical Shot Volume (80mm screw): 1608 cm³; Injection Rate (80mm screw): 557 cm³/s.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical molded part tolerance: ±0.10mm to ±0.25mm. This corresponds to a process capability grade of approximately IT11-IT13, highly dependent on mold quality, material stability, and process control."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding this specific Polycarbonate grade hinges on overcoming its extreme hygroscopic nature, which demands aggressive pre-drying and precise process control to prevent material degradation. Our advantage lies in leveraging the Chen Hsong JM Mark 6 488T. Its rigid toggle clamping mechanism and responsive SVP/2 servo-hydraulic system provide the consistent, high pressure needed to fully pack the mold without hesitation, ensuring dimensional stability. This allows us at MechanoFab to achieve net-shape parts, molding critical features like bearing bores directly. By doing so, we completely bypass the secondary machining operations common with metal alternatives, thereby eliminating risks like tool deflection and tolerance stack-up from multiple setups. This single-step strategy is how we deliver compliant, high-precision structural components for collaborative robots with superior cost-efficiency.",
    "target_volume": "Optimized for 5,000-100,000+ units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}