{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 10800 kN; Tie Bar Spacing (H x V): 1380 x 1280 mm; Platen Size (H x V): 1980 x 1880 mm; Max Shot Weight (PS): ~4409 g (with 105mm screw); Max Injection Pressure: 177 MPa; Opening Stroke: 1250 mm; Min/Max Mold Height: 550 / 1250 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typical part tolerance achievable: ISO 2768-m (medium). For critical dimensions with a robust process and high-quality mold, can achieve down to ±0.10mm, corresponding to IT Grade 11-12."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding a hygroscopic, high-viscosity biocompatible TPU like Elastollan 1195A demands absolute process stability, a challenge we meet with our Haitian Jupiter III 1080T. The machine's servo-hydraulic system provides the exceptionally precise and repeatable control over melt pressure and injection velocity needed to prevent material degradation from hydrolysis and manage its inherent shear sensitivity. This allows us to consistently produce defect-free parts, eliminating splay marks and voids. For our clients in the smart wearables sector, this means achieving net-shape components directly from the mold that meet stringent ISO 10993 and IP68 requirements without costly secondary finishing. This single-setup approach, mastered at MechanoFab, guarantees the part integrity and flawless surface finish critical for biosensor applications.",
    "target_volume": "Optimized for 5,000-500,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}