{
  "target_application": "Smart Wearables & Biosensors",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 8000 kN (800 Ton); Tie Bar Distance (H x V): 1080 x 1080 mm; Platen Size: 1540 x 1540 mm; Max Shot Weight (PS): ~2500g - 3500g (depending on screw diameter); Max Injection Pressure: ~1750 bar; Mold Height (Min-Max): 400 - 1050 mm; Ejector Stroke: 250 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typically achieves dimensional tolerances of ±0.1mm to ±0.3mm for features under 100mm, or ±0.15% of nominal for larger dimensions. Capable of meeting plastic tolerance standard DIN 16742-TG6 with a high-quality mold and stable process control."
  },
  "commercial_parameters": {
    "factory_advantage": "Effectively molding this highly hygroscopic and shear-sensitive thermoplastic polyurethane for biosensor applications demands absolute process stability. The high melt viscosity presents a significant challenge, often leading to inconsistent fills or surface defects. Our strategy centers on the Yizumi UN-V5 800T's servo-hydraulic system, whose exceptional shot-to-shot repeatability precisely controls melt pressure and velocity, mitigating the effects of shear sensitivity. This, combined with the machine's rigid platen structure, prevents flash and ensures dimensional accuracy, directly producing net-shape components compliant with IP68 and ISO 10993 standards. This single-step process at MechanoFab eliminates the need for secondary trimming or finishing, bypassing risks of contamination and tolerance stack-up inherent in multi-stage operations, which is critical for FDA-regulated devices.",
    "target_volume": "Optimized for 1,000 - 50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}