{
  "target_application": "Battery Systems",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 2000 Tons (20,000 kN); Tie Bar Distance (H x V): 1850 x 1650 mm; Platen Size (H x V): 2650 x 2450 mm; Max Shot Weight (PS): Up to 15,000g depending on injection unit; Max Opening Stroke: 1700 mm; Min/Max Mold Height: 650 / 1650 mm; Screw Diameter Options: 120mm - 150mm; Max Injection Pressure: ~1850 bar.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Generally capable of achieving IT11-IT13 tolerance grades on large parts, highly dependent on mold quality and material stability. Positional repeatability of platens is typically within ±0.1 mm under load."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding large-format battery system components from PC/ABS presents significant challenges in dimensional stability. The material's high melt strength demands substantial, evenly distributed injection pressure. This is where our LK Forza 2000T excels. Its exceptionally rigid two-platen design prevents deflection even at maximum tonnage, eliminating flash and ensuring consistent part thickness across vast surfaces—a common failure point leading to warpage. The precise servo-hydraulic control allows us to fine-tune holding pressure profiles, effectively mitigating internal stresses. At MechanoFab, this capability allows us to produce large, flat, net-shape enclosures that maintain tight tolerances required for IP67 sealing, directly from the mold. This avoids the costly and tolerance-compromising secondary operations that are often necessary to correct warpage on less capable equipment.",
    "target_volume": "Optimized for 1,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}