{
  "target_application": "Battery Systems",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 15000 kN (~1500 metric tons). Platen Size (H x V): 2100 x 1800 mm. Distance Between Tie Bars (H x V): 1530 x 1200 mm. Max Shot Weight (PS): Approx. 8500g (dependent on injection unit configuration). Max Injection Pressure: Up to 2200 bar. Dry Cycle Time: Approx. 4.5 seconds.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving IT8-IT10 tolerances on well-designed parts. Part-to-part weight repeatability is exceptional, often within ±0.08% under stable process conditions. Final precision is heavily dependent on mold quality, material consistency, and ambient factory conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding large battery system components from hygroscopic PC/ABS demands absolute process control to prevent warpage and surface defects. The Engel duo 1500T's servohydraulic system delivers the exceptional shot-to-shot consistency we need, allowing for precise management of injection speeds and pressures to overcome the material's shear-sensitive viscosity. This stability, combined with the massive, uniform clamping force from the two-platen design, is how MechanoFab produces large, flat battery enclosures that are free from warpage directly from the tool. While competitors might require secondary fixtures to correct flatness for IP67 sealing, our single-step process delivers net-shape parts that meet critical dimensional requirements for standards like UL 2580, eliminating post-processing and associated tolerance stack-up.",
    "target_volume": "Optimized for 1,000-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}