{
  "target_application": "Battery Systems",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 16000 kN (1600 Ton-force). Injection Unit: Screw Diameter 130mm. Max Shot Weight (PS): ~8500g. Tie Bar Distance (H x V): 1620mm x 1420mm. Platen Size (H x V): 2300mm x 2100mm. Max Daylight: 3100mm. Opening Stroke: 1500mm. Min/Max Mold Height: 600mm / 1600mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Typically achieves DIN 16742 TG7-TG8 or part tolerances of ±0.2mm over large dimensions. For well-designed parts with stable processes, critical features can meet IT11 grade. Platen parallelism is maintained within 0.15mm."
  },
  "commercial_parameters": {
    "factory_advantage": "Molding large, flat PC/ABS components for battery systems is a direct challenge to warpage control. We tackle this by pairing the material's high melt strength with the sheer power of the LK Forza 1600T. Its superior platen rigidity, a result of the box-structure design, is non-negotiable for preventing mold deflection across large surface areas, which is the primary cause of flash and dimensional inconsistency. The high-precision Moog valve gives us surgical control over injection velocity, managing the shear-sensitive viscosity to ensure a uniform melt front. This MechanoFab technique allows us to produce net-shape battery enclosures and trays that meet strict flatness specifications for IP67 sealing, directly from the tool, eliminating any need for secondary straightening or machining operations common elsewhere.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}