{
  "target_application": "Automotive Electronics",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 600 kN; Tie Bar Spacing (H x V): 360 x 360 mm; Max Shot Weight (PS): ~65g; Injection Speed: up to 200 mm/s; Screw Diameter Options: 18, 22, 25 mm; Platen Size: 550 x 550 mm; Ejector Stroke: 100 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving dimensional tolerances of ±0.02mm to ±0.05mm on critical features under stable process control. Corresponds to an IT Grade of IT8-IT10 depending on material and part geometry."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this highly hygroscopic polycarbonate demands rigorous pre-drying (4 hours @ 120C) to prevent hydrolytic degradation, a non-negotiable step for meeting AEC-Q100 integrity standards. The material’s high melt viscosity requires extreme process stability, which is where our Zhafir Venus III 60T's all-electric platform is critical. Its servo-driven precision over injection velocity and packing pressure allows us to achieve void-free microstructures essential for hermetically sealed LiDAR units (IP69K). At MechanoFab, we leverage this capability to mold these components to net-shape, directly satisfying IATF 16949 tolerances from the tool. This single-step process eliminates the risks of dimensional instability and tolerance stack-up that plague competitors who rely on secondary operations.",
    "target_volume": "Optimized for 100-1,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}