{
  "target_application": "Automotive Electronics",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 3000 kN (300 Tons); Tie Bar Spacing (H x V): 630 x 630 mm; Platen Size (H x V): 915 x 915 mm; Max Shot Weight (PS): ~402g (with 50mm screw); Max Injection Speed: 180 mm/s; Screw Diameter Options: 45/50/55 mm; Ejector Stroke: 150 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Consistently capable of holding dimensional tolerances of ±0.05 mm to ±0.1 mm on well-designed parts and production-grade molds. Achieves CT7-CT8 grade according to DIN 16742. Shot-to-shot weight repeatability is typically within ±0.1% due to the closed-loop servo control."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling the extreme hygroscopic nature of Polycarbonate 2405 is non-negotiable for automotive applications. The all-electric precision of the LK Eletta 300T is our key to mastering this. Its superior repeatability allows us to maintain an exceptionally stable melt temperature and injection pressure profile, which is critical after our aggressive pre-drying protocol. This level of control is how we achieve the void-free structures essential for hermetically sealed LiDAR units (IP69K) and maintain the optical clarity and tight thickness tolerances for millimeter-wave radomes. By achieving net-shape parts that meet IATF 16949 standards directly from the mold, our MechanoFab process bypasses the need for secondary machining. This completely eliminates risks like tool deflection or burr formation that plague multi-stage operations, ensuring superior part consistency and integrity.",
    "target_volume": "Optimized for 500-100,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}