{
  "target_application": "AI Server Chassis & Racks",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 2000 kN; Drive System: All-Electric Servo; Tie Bar Distance (H x V): 560 x 560 mm; Platen Size (H x V): 820 x 820 mm; Min/Max Mold Height: 200 - 580 mm; Max Injection Speed: >300 mm/s; Typical Shot Size (PS, with 50mm screw): ~392 cm³; Screw Diameter Options: 45/50/55 mm; Ejector Stroke: 150 mm",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Achievable part tolerance: ±0.05 mm (highly dependent on mold quality, material, and part geometry). Machine positioning repeatability for clamp and injection axes is typically ≤ ±0.01 mm, enabling IT8-IT10 part tolerances under controlled conditions."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing shear-sensitive PC/ABS for dimensionally critical server components presents a significant challenge. The all-electric LK Eletta 200T is our direct countermeasure; its servo-driven platform provides unparalleled repeatability in injection speed and pressure profiles. This precise control is essential to manage the material's viscosity, ensuring complete mold fill without thermal degradation. For AI server chassis, this directly combats the tolerance stack-up that causes PCIe connector misalignment. At MechanoFab, we leverage this to produce net-shape parts compliant with EIA-310-D standards, straight from the tool. This single-step process eliminates the need for secondary machining—a common source of error—thereby preserving monolithic part integrity and mitigating chassis resonance from high-RPM fans.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}