{
  "target_application": "AI Server Chassis & Racks",
  "physical_properties": {
    "density": "1.14",
    "tensile_strength": "52.0",
    "max_service_temperature": "96.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 5000 kN (509.9 Ton-force); Tie Bar Spacing (H x V): 820 x 820 mm; Max Shot Weight (PS): ~998g (with 80mm screw unit); Mold Height (Min-Max): 350-850 mm; Ejector Stroke: 220 mm; Max Injection Pressure: 181 MPa.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "General part tolerance: ±0.1mm to ±0.2mm (conforming to ISO 2768-m). Capable of achieving dimensional process capability (Cpk > 1.33) at an IT Grade of IT10-IT12 under a stable, optimized process."
  },
  "commercial_parameters": {
    "factory_advantage": "Tackling the hygroscopic and shear-sensitive nature of PC/ABS for large server chassis requires absolute process stability. Our approach leverages the Yizumi UN-V5 500T's precise closed-loop control to master the narrow processing window, preventing melt degradation and ensuring consistent flow for these complex geometries. The machine's high-rigidity platen structure is non-negotiable; it resists deflection under the high injection pressures this material demands, delivering superior shot-to-shot repeatability. This allows MechanoFab to mold net-shape chassis parts that maintain critical tolerances for blind-mate PCIe connectors directly from the tool. We eliminate the tolerance stack-up and warpage issues that force competitors into secondary operations, ensuring full EIA-310-D compliance in a single, repeatable step.",
    "target_volume": "Optimized for 500-5,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}