{
  "target_application": "Action Cameras & Gimbals",
  "physical_properties": {
    "density": "1.2",
    "tensile_strength": "65.0",
    "max_service_temperature": "120.0",
    "hardness": "R118",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1200 kN (120 T); Tie Bar Spacing (H x V): 410 x 410 mm; Max Shot Weight (PS): ~165g (with 'B' screw ø35mm); Max Injection Speed: 160 mm/s; Min/Max Mold Height: 150 / 460 mm; Ejector Stroke: 120 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving ±0.05mm on critical dimensions with a precision mold and stable process. General part tolerance typically conforms to DIN 16742-TG5/TG6."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing this hygroscopic polycarbonate grade for mission-critical sealing surfaces presents a significant challenge. Any hydrolytic degradation during melt processing introduces microscopic porosity, which is an immediate failure for an IP68-rated action camera housing. This is where the all-electric Zhafir Zeres III 120T becomes our critical advantage. Its servo-driven precision provides exceptional shot-to-shot consistency and thermal stability, which are non-negotiable for this material. Unlike hydraulic machines that can exhibit pressure fluctuations, our process control with the Zhafir ensures complete mold packing. This allows MechanoFab to deliver a net-shape part with a flawless, non-porous sealing surface directly from the tool, eliminating the need for secondary sealing operations and guaranteeing MIL-STD-810G durability.",
    "target_volume": "Optimized for 1,000-50,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}