{
  "target_application": "Action Cameras & Gimbals",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1200 kN (120 T); Tie Bar Spacing (H x V): 410 x 410 mm; Max Shot Weight (PS): ~165g (with 'B' screw ø35mm); Max Injection Speed: 160 mm/s; Min/Max Mold Height: 150 / 460 mm; Ejector Stroke: 120 mm.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "Capable of achieving ±0.05mm on critical dimensions with a precision mold and stable process. General part tolerance typically conforms to DIN 16742-TG5/TG6."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing a hygroscopic and shear-sensitive TPU like Elastollan 1195A for action camera housings presents a significant challenge, especially for achieving flawless IP68 sealing surfaces. Any inconsistency in melt pressure or temperature can introduce microscopic porosity or splay marks. This is where our reliance on the Zhafir Zeres III 120T becomes a critical advantage. The all-electric servo drives provide unparalleled shot-to-shot consistency and thermal stability, allowing us to maintain a precise processing window. At MechanoFab, this means we can mold net-shape sealing gaskets and overmolded components that are free from surface defects right out of the tool. This completely eliminates the need for secondary manual rework or cosmetic finishing, ensuring every part meets stringent water and dust ingress protection standards from the first shot.",
    "target_volume": "Optimized for 500 - 10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}