{
  "target_application": "Action Cameras & Gimbals",
  "physical_properties": {
    "density": "1.21",
    "tensile_strength": "45.0",
    "max_service_temperature": "85.0",
    "hardness": "95A",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 1200 kN; Drive System: All-electric; Design: Tie-bar-less; Max Platen Dimensions: 740 mm x 650 mm; Max Mold Height: up to 500 mm; Opening Stroke: 600 mm; Injection Unit (typical range): Screw diameters from 25mm to 40mm, delivering shot volumes from 50 cm³ to 201 cm³; Max Injection Pressure: ~2400 bar.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "High precision. Capable of achieving dimensional tolerances of ±0.025 mm to ±0.1 mm, highly dependent on material choice and part geometry. Shot weight repeatability is consistently below 0.1% due to advanced process controls."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing the hygroscopic Elastollan 1195A for demanding action camera applications requires extreme process control. Our strategy leverages the Engel Victory 120's signature tie-bar-less design, which provides exceptionally uniform clamping pressure. This is critical for forcing the high-viscosity TPU into every detail of a complex mold, eliminating the microscopic porosity that compromises IP68 sealing surfaces. By achieving a net-shape component in a single operation, our MechanoFab process completely sidesteps the need for secondary machining. This not only prevents the tolerance stack-up issues common in multi-stage production but also eradicates the possibility of machining defects like burrs or tool marks on critical sealing features, ensuring MIL-STD-810G-compliant durability right out of the mold.",
    "target_volume": "Optimized for 1,000-20,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}