{
  "target_application": "Action Cameras & Gimbals",
  "physical_properties": {
    "density": "1.05",
    "tensile_strength": "45.0",
    "max_service_temperature": "78.0",
    "hardness": "R105",
    "standard_tolerance": "Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost."
  },
  "manufacturing_limits": {
    "equipment_hard_specs": "Clamping Force: 5000 kN (509.9 Ton-force); Tie Bar Spacing (H x V): 820 x 820 mm; Max Shot Weight (PS): ~998g (with 80mm screw unit); Mold Height (Min-Max): 350-850 mm; Ejector Stroke: 220 mm; Max Injection Pressure: 181 MPa.",
    "min_feature_size": "Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).",
    "equipment_precision_grade": "General part tolerance: ±0.1mm to ±0.2mm (conforming to ISO 2768-m). Capable of achieving dimensional process capability (Cpk > 1.33) at an IT Grade of IT10-IT12 under a stable, optimized process."
  },
  "commercial_parameters": {
    "factory_advantage": "Processing ABS for demanding action camera housings presents a dual challenge: its high melt viscosity can create weak weld lines, while process instability introduces porosity, jeopardizing IP68 seals. This is where our reliance on the Yizumi UN-V5 500T becomes a critical advantage. Its servo-driven system and precise closed-loop control give us exceptional command over injection pressure and velocity. We aggressively manage the melt flow to ensure complete cavity fill without flash, eliminating the microscopic surface defects that plague competitors. The machine's superior shot-to-shot consistency is paramount, allowing MechanoFab to produce net-shape components with flawless sealing surfaces directly from the tool, bypassing the risks and costs associated with secondary finishing operations.",
    "target_volume": "Optimized for 500-10,000 units"
  },
  "_dev_note_visual_proofs": "Currently empty by default. This array is a reserved structural hook. It will be asynchronously populated with YouTube/Video metadata by the 06_video_injector.py post-processing.",
  "visual_proofs": [],
  "mechanofab_connect": {
    "about_us": "MechanoFab is a premium managed manufacturing platform empowering global hardware innovators.",
    "instant_quote_url": "https://mechanofab.com/quote",
    "engineering_support_email": "rfq@mechanofab.com"
  }
}